Technovanza 2012

How Unmanned Aircraft Work: Lift, Control and Payload

A drone stays in the air for the same reason any aircraft does: something pushes air downward, and the air pushes back. What sets an unmanned aircraft apart is that a computer, a radio link or both take the place of a pilot in the cockpit. Under the casing sit a frame, a power source, motors or an engine, sensors, a flight controller and whatever the aircraft is meant to carry.

This article follows those pieces in turn, starting with the physics and finishing with the design choices a student team faces when it builds one.

The four forces every aircraft deals with

NASA’s educational material on flight describes four forces acting on an aircraft: weight, lift, drag and thrust. Weight is gravity pulling the aircraft toward the ground. Lift is the aerodynamic force that acts against weight and is generated by the aircraft moving through the air. Drag is the resistance of the air to that motion. Thrust, produced by a propulsion system, is what overcomes drag.

Straight, level flight means these forces balance. Climbing, descending and turning are all the result of deliberately upsetting that balance. Every design decision on a drone, from the size of the battery to the shape of a wing, is a way of managing one of the four.

Two ways to make lift

Small unmanned aircraft fall into two broad families.

Fixed-wing aircraft have wings that produce lift as the whole aircraft moves forward. The propeller or engine only has to provide thrust, so the wings do the work of holding the craft up. This is efficient, which is why fixed-wing designs suit long flights and large areas. The cost is that they must keep moving, so they cannot hover and usually need a runway, a launch method or a landing area.

Multirotors, such as the common four-rotor quadcopter, use spinning propellers for both lift and movement. Because the propellers do everything, the aircraft can rise straight up, hold position in the air and land in a small space. The cost is energy: holding weight up with propellers alone drains a battery faster than gliding on a wing does.

Feature Fixed-wing Multirotor
Source of lift Wings, with forward motion Propellers
Hovering Not possible Yes
Typical strength Range and endurance Precision and simple take-off
Typical weakness Needs space to launch and land Shorter flights

How a multirotor steers

A quadcopter has no control surfaces. It steers by changing how fast each motor spins. Speed all four motors up together and it climbs; slow them down and it descends. To move forward, the controller makes the rear motors push slightly harder than the front ones, tilting the aircraft so part of the thrust points forward. Tilting left or right works the same way with the side pairs.

Turning in place, called yaw, relies on a detail of the layout. Two diagonal propellers spin clockwise and the other two spin anticlockwise, so their twisting effects on the frame cancel out. Speeding up one pair and slowing the other leaves a small net twist, and the aircraft rotates.

What is inside

Reference sources describing unmanned aerial vehicles list the same core parts again and again:

A multirotor depends on its flight controller to hold a steady attitude: the controller makes small corrections many times a second, far faster than a human could.

Payload shapes the whole design

Weight is the thread that connects every choice. A heavier payload needs more lift, which needs bigger motors or propellers, which need more battery, which adds more weight. Engineers call this a design loop, and it is why unmanned aircraft projects usually begin with the payload and work backwards.

A student team at a technical festival meets this quickly. Fitting a camera of a given weight sets the minimum thrust, the thrust sets the motor size, and the motor size sets the battery. The page on SAE Aero, a student-built unmanned aircraft shows how that kind of project is framed as a design competition rather than just a build.

Drone, UAV or UAS?

The words are used loosely. “Drone” is the everyday term. UAV, short for unmanned aerial vehicle, refers to the aircraft itself. UAS, short for unmanned aircraft system, includes the aircraft together with its ground controller and communication links. Aviation regulators tend to prefer the formal terms, and some also use RPAS, for remotely piloted aircraft system.

Rules on flying them differ widely from country to country, and often depend on weight and location. Anyone planning a flight should check the national aviation authority before taking off.

Frequently asked questions

Why can a drone hover but an aeroplane cannot?

A multirotor gets lift directly from its spinning propellers, so it does not need to move forward to stay up. A fixed-wing aeroplane gets lift from air flowing over its wings, which requires forward speed.

What does a flight controller do?

It reads the aircraft’s sensors and adjusts the motors continuously to keep the aircraft stable and following the pilot’s commands or a programmed route.

Why do quadcopter propellers spin in different directions?

Two spin clockwise and two anticlockwise so the twisting forces they put on the frame cancel out. Changing the balance between the pairs is how the aircraft turns.

What limits how long a drone can fly?

Mainly battery energy against total weight. Heavier payloads need more thrust, which uses more power, so flight time shrinks as the load grows.

Where to go from here

The same ideas, forces in balance and a computer closing the loop, appear in other student engineering work. The write-up of Contraption, the giant chain-reaction machine event shows a different side of mechanical design, where timing and energy transfer matter in the same way.